Vertical edge bite synthesis machine

The vertical edge biting synthesis machine is a specialized cold bending equipment designed for building metal roof systems. It is used to process metal sheets into roof panels with vertical locking edges, and achieve tight connections between the sheets through mechanical biting. It is widely used in various large-scale building roof construction.

Here is a detailed introduction:

core functionality

It can process metal coils or sheets such as aluminum alloy plates, galvanized steel plates, stainless steel plates, etc. through processes such as unwinding, leveling, progressive rolling, bite forming, and fixed length cutting, to produce various specifications of roof panels such as high and low standing edges.

During the molding process, it is possible to achieve vertical edge biting at different angles such as 360 ° and 180 °. Some models can also achieve additional processes such as punching and bending simultaneously. The processed roof panels do not require penetrating fixation and rely on the biting structure to achieve sealing, waterproofing, and splicing fixation.

Core structure

Unwinding and leveling unit: It carries metal coils and smoothly discharges them, and is equipped with leveling rollers to correct the warping and wavy patterns of the plates, ensuring that the surface of the raw materials is flat when they enter the forming process, laying the foundation for subsequent biting accuracy.

Forming and biting host: The core components are multiple sets of customized rollers, designed according to the specifications of the roof panel edges, gradually rolling the edges of the sheet into an upright shape, and then tightly locking the edges through biting wheels; Some models are compatible with different board types and can replace the bite mechanical wheels.

Cutting and auxiliary unit: equipped with a flying saw or hydraulic cutting device, capable of cutting formed sheets to a fixed length, with a smooth and burr free cut; Some equipment comes with adjustable feet to meet the operational needs of different construction scenarios.

Electronic control system: Most models are equipped with intelligent control systems that can set parameters such as forming speed and sheet length. Some high-end models support laser positioning and remote monitoring, which are suitable for complex processing needs such as irregular roofs and curved panels.

Features of the equipment

Flexible adaptability: It can process various metal sheets with a thickness of 0.5-1.5mm. Common models such as 470, 478, 760, etc. can adapt to different edge angles and plate types. By exchanging the bite wheels, it can meet the processing needs of various roof color plates.

Portable and efficient: The small model is made of aviation aluminum alloy casting, which is lightweight (about 22-35 kilograms) and easy to move and operate on the construction site; The forming speed of large-scale production lines can reach 10-25 meters per minute, suitable for large-scale prefabrication production.

Reliable bite quality: precise bite is achieved through mechanical rolling, and the formed roof panel has strong sealing and can resist wind and rain invasion. The vertical edge structure enhances the longitudinal bearing capacity of the panel, which can cope with strong wind loads and thermal expansion and contraction deformation.

Applicable scenarios

Large public buildings: Roofs of large-span buildings such as sports venues, airport terminals, and high-speed railway stations often use high standing edge machine processed roof panels that are suitable for ultra long single slope paving, reducing joints to improve waterproofing.

Civil and commercial buildings: For the roofs of office buildings, high-end villas, and other buildings, low rise edge machine processed color coated roof panels can be used to achieve drainage, waterproofing, and decorative effects.

Special scenario construction: For outdoor remote construction sites or irregular roof projects, portable machines can be used for on-site processing to avoid losses caused by long-distance transportation of roof panels, while adapting to the flexible size adjustment needs on site.