Foam composite board assembly line

The foam composite panel production line is a continuous automatic production line specializing in the production of foam (EPS/XPS based) sandwich composite panels. Through the composite molding of metal panels and foam core materials, thermal insulation, lightweight and high-strength building envelope panels are produced.

The foam composite board assembly line will produce foam sandwich composite boards at one time from metal panels such as color coated boards and galvanized boards, with EPS (polystyrene) and XPS (extruded polystyrene) foam core materials, through continuous processes such as panel molding, core material transportation, glue coating and composite, and fixed length cutting, and the finished products will be directly used for the assembly of building walls and roofs.

Composite panel structure:

Panel processing unit: including upper/lower panel unwinding racks, leveling devices, and cold bending forming machines, which process metal coils into corrugated or flat panels to ensure panel flatness.

Core material conveying unit: It is equipped with a special conveying frame for foam core material, which supports the automatic feeding of the whole board core material. Some models are equipped with core material cutting devices, which can meet the needs of different board widths.

Composite bonding unit: the core consists of a gluing device (roller coating/glue spraying) and a hot pressing/rolling compound mechanism, which precisely controls the amount of gluing. Through pressure and temperature (some models), the panel and foam core are closely bonded to avoid delamination.

Cutting and receiving unit: using flying saw or hydraulic cutting device, precise cutting of fixed length, smooth and burr free incision; The receiving rack receives finished products, some of which are equipped with film covering devices to protect the surface of the panel.

Electric control system: PLC intelligent control, supports setting of sheet thickness, length, and production speed parameters, touch screen operation, can store multiple specification parameters, and is easy to change.

Features of the equipment

Outstanding thermal insulation performance: foam core material (especially XPS) has low thermal conductivity, and the composite plate has good thermal insulation effect, which is suitable for energy-saving buildings.

High production efficiency: molding speed of 5-15m/min, continuous automated operation, single shift can produce thousands of square meters of sheet metal, meeting the requirements of engineering batch supply.

Flexible adaptability: 0.3-0.8mm thick metal panel can be processed, the thickness of foam core material is 50-200mm, and the width of plate is 1000-1200mm, which can be adjusted to support various panel styles such as flat plate and corrugated plate.

Obvious cost advantage: foam core material has low purchase cost, high automation of production line, reduced manual input, and moderate comprehensive cost of finished plate.

Applicable scenarios:

Industrial buildings: The walls and roofs of factories and warehouses utilize their lightweight properties to reduce building load-bearing while meeting basic insulation requirements.

Civil buildings: External wall insulation boards and internal wall partition boards for rural self built houses and apartment buildings to improve living comfort and reduce heating/cooling energy consumption.

Temporary buildings: The main panels of activity board houses, temporary construction sites, and vending kiosks are easy to construct, fast to build, and reusable.

Low temperature scenario: the enclosure structure of ordinary cold storage and insulation shed relies on the thermal insulation performance of foam core materials to reduce temperature loss.