Layer panel forming machine

1、 Daily maintenance (performed after each shift)

1. Comprehensive cleaning:

Remove dust, oil stain, residual foam or fiber from all surfaces, roller tables and conveyor belts of the equipment.

Key points: The area near the forming roller and cutting device should be protected from debris affecting accuracy or damaging equipment.

2. Lubrication inspection:

Check the oil level of each lubrication point (such as bearing seat, chain).

Manually add a small amount of lubricating oil to exposed guide rails, gears, etc.

3. Tightening and inspection:

Visually inspect the bolts of key parts (such as frames and motor bases) for looseness.

Check for leaks in the air and oil circuits.

4. Maintenance of cutting system:

Clean the adhesive on the cutting blade and check the wear of the blade.

5. Operation record:

Record any abnormal sounds, vibrations, or other issues during the shift operation for future troubleshooting.

2、 Weekly maintenance (performed after 5-7 days of continuous work)

1. Deep cleaning and lubrication:

Thoroughly clean and re lubricate key moving parts such as transmission chains and bearings.

2. Electrical system inspection:

Check the electrical cabinet, use a dry air gun to remove dust, and ensure that the wiring terminals are not loose.

3. Maintenance of pneumatic system:

Check the pneumatic triple components (water filter, pressure reducing valve, oil mist device), drain the accumulated water, and ensure that the oil level is at the standard line.

4. Inspection of molding area:

Carefully inspect the surface of the forming roller for any damage or abnormal wear.

3、 Monthly/quarterly maintenance (performed every 300-500 hours of operation)

1. Transmission system inspection:

Check the oil level and quality of the gearbox, and replace or replenish it if necessary.

Check the tightness of the belt and chain and make adjustments.

2. Accuracy calibration:

Check and calibrate the accuracy of the fixed length cutting system.

Check whether the gap between the forming rollers is uniform.

3. Bearing inspection:

Auscultate the spindle bearings for any abnormal noise and check for overheating.

4、 Annual maintenance (performed every 2000-3000 hours of operation)

1. Comprehensive dismantling and maintenance:

It is recommended to have it executed by professional engineers or equipment suppliers.

Disassemble, clean, inspect, and replace worn parts of the main transmission components such as bearings and gears.

2. Hydraulic/Pneumatic System:

Replace the hydraulic oil and filter element. Thoroughly clean the pneumatic system.

3. Electrical system:

Tighten all electrical wiring terminals. Check the operating status of main components such as PLC and frequency converter.

4. Structural inspection:

Check the levelness and structural stability of the equipment rack.